API vs. NFPA Hazardous Area Classification

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Hazardous Area Classification is an important aspect of industrial safety, particularly in industries that involve the handling and storage of flammable substances. Two widely recognized standards for hazardous area classification are the American Petroleum Institute (API) and the National Fire Protection Association (NFPA). In this article, we will compare the Hazardous Area classification according to API vs. NFPA.

API Hazardous Area Classification

The API standard for hazardous area classification is defined in API RP 500 and API RP 505. The API standard provides guidelines for classifying hazardous locations in petroleum facilities based on the presence of flammable gases or vapors, combustible liquids, and combustible dust.

API RP 500 and API RP 505 provide a methodology for determining the extent and boundaries of hazardous areas based on the process equipment and the physical properties of the materials being handled. The API classification system is based on Division and Zone classification.

Division Classification

API RP 500 defines two types of divisions:

  • Division 1: An area in which ignitable concentrations of flammable gases, vapors, or liquids can exist under normal operating conditions.
  • Division 2: An area in which ignitable concentrations of flammable gases, vapors, or liquids are not likely to exist under normal operating conditions but may exist for short periods due to abnormal conditions.

Zone Classification

API RP 505 defines three types of zones:

  • Zone 0: An area in which an explosive atmosphere consisting of a mixture of air and flammable substances in the form of gas, vapor or mist is present continuously or for long periods.
  • Zone 1: An area in which an explosive atmosphere consisting of a mixture of air and flammable substances in the form of gas, vapor or mist is likely to occur in normal operation occasionally.
  • Zone 2: An area in which an explosive atmosphere consisting of a mixture of air and flammable substances in the form of gas, vapor or mist is not likely to occur in normal operation but, if it does occur, will persist for a short period only.

NFPA Hazardous Area Classification

The NFPA standard for hazardous area classification is defined in NFPA 70, also known as the National Electrical Code (NEC). The NFPA classification system is based on Division and Class classification.

Division Classification

NFPA 70 defines two types of divisions:

  • Division 1: An area in which ignitable concentrations of flammable gases or vapors can exist under normal operating conditions.
  • Division 2: An area in which ignitable concentrations of flammable gases or vapors are not likely to exist under normal operating conditions but may exist for short periods due to abnormal conditions.

Class Classification

NFPA 70 defines three classes:

  • Class I: Locations in which flammable gases or vapors are or may be present in the air in quantities sufficient to produce explosive or ignitable mixtures.
  • Class II: Locations in which combustible dusts are or may be in the air in sufficient quantities to produce explosive or ignitable mixtures.
  • Class III: Locations in which easily ignitable fibers or materials producing combustible flyings are handled, manufactured, or used.

Comparison of API and NFPA Hazardous Area Classification

While both API and NFPA classification systems have similarities in their Division classification, their Zone and Class classifications differ significantly. For example, NFPA has Class III, which is not covered in the API standard. On the other hand, API has Zone 0, which is not present in the NFPA standard.

Another key difference between the two standards is that API is more focused on petroleum facilities, while NFPA is more broadly applicable across different industries. The NFPA standard also provides specific requirements for electrical equipment in hazardous areas, while API does not cover electrical equipment.

Hazardous Materials Class/Division System Zone System
Gasses or Vapors Class I, Division 1
Class I, Division 2
Zone 0
Zone 1
Zone 2
Combustible Dusts Class II, Division 1
Class II, Division 2
Zone 20
Zone 21
Zone 22
Fibers or Flyings Class III, Division 1
Class III, Division 2
No Equivalent

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Conclusion

Both the API and NFPA standards are widely recognized for hazardous area classification, and they both provide valuable guidance to ensure the safety of workers and facilities. However, there are some key differences between the two standards, particularly in their Zone and Class classifications.

API’s standard is more focused on petroleum facilities, while NFPA’s standard is more broadly applicable across different industries. Additionally, NFPA provides specific requirements for electrical equipment in hazardous areas, which API does not cover.

Ultimately, the choice between the two standards will depend on the specific industry and application. It is important to carefully consider the requirements of both standards and select the one that is most appropriate for your specific situation. It is also important to note that these standards are regularly updated, so it is important to stay up-to-date with the latest revisions and recommendations.

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